Tuesday, February 13, 2018

Upcoming event for Dymco, Converting Technology Exhibition 2018! Feb. 13 ,2018

 
Dimco will also exhibit at "Converting Technology Exhibition 2018"  held in Tokyo Big Sight from February 14 to 16, 2018 this year.

Our booth will be at No. 3T-15
East hall.
We will exhibit our processing tech that supports  Converting Technology such as  printing, coating and laminating.
We are very excited to meet you and show you our unique products there.

・Our major display products
    ・Replica Mold
    ・Low-inertia roll
    ・Air roll
    ・Micro pattern sleeve 
    ・Ultra-thin metal roll materials
    ・Double steel belt heat press conveyor
    ・Vacuum suction conveyor

The details of the exhibtion
    ・neo functional material
       (Materials zone, Neo functional paper zone, Prototyping / Contracting zone, Machinery zone )
    ・Printable Electronics
    ・3Decotech Expo

DATE: February 14 (Wed.) - 16 (Fri.), 2018VENUE: Tokyo Big sight East hall 2-3 

If any of you do not have the invitation, just hit the link below to get free admission with online registration.
http://www.convertechexpo.com/en/for_visitors.html







Friday, January 26, 2018

Double Belt Press Heating and pressing system leads ironing effects Jan. 26, 2018



Let us introduce  iroing effect of our  double press conveyor.
This effect is realized by "surface pressure."
As two belts catch and press the work, pressure is applied in the area, not one line or one point.

One example is curled films,  Curles are often found as films are rolled on small rolls.
These curls become flat after surface pressure of the two belts.

                                                  4 films are curled as red lines tell.
                                             
                                                                         

Films are inserted.  They are heated and press by the 2 belts.


                                                                               
                                                               Curles are corrected.


Dymco make every effort to respond to various requirements.
We are very looking forward to your contact.                                                                
                                                                         *****
   DYMCO, LTD URL http://www.steelbelt.jp


Friday, January 19, 2018

Friction Pad, Enforcing Friction and Grip Jan. 19, 2018



All of our belts are manufercutered on our plant in Hamamatsu-shi Shizuoka.
Most belts are shipped directly from this factory to our customers.

Other products like  ”Super-Thin Friction Pad” , however , are usually shipped from Dymco in Yokohama.

This pad is thin and rough face. 
It is inserted between two connecting parts like the base and the nut.
Due to its rough surface this tie and connetion becomes tight.
Good example is a scalar robot.  
Its arm junction is made up of several parts.
When a friction pad is inserted, connecion of these parts become tight.
Furthermore, size of these parts cannne smaller,
becasue the grip is strengthened, conneion areas become smaller.
This makes the entire robot compact and light.

This friction surface is possible for many parts.
Chuck parts, high-friction roller are another examples.

By the way when we packed these pads, we found a lucky heart.

One of the leading packign material maker in Japan presents the heart-shaped buble wrap at the very rare rate, almost one-ten-thousandth.
The sense of humor  makes me smile and I get more motivated for my work !

                                                                        
                                                                   *****

DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  


Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor 
High tensile Stainless Steel Belts    



Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission
 


   DYMCO, LTD URL http://www.steelbelt.jp

Tuesday, January 9, 2018

New Year Message from Dymco, Stainless Steel Belt Supplier Jan. 9, 2018

Here is the new year message of the president of Dymco, Mr. Tetsuo Taga:

Happy New Year !

Let me express greetings at the beginning of 2018.

Last year, younger generation played active role in their fields.

Professional Shogi-Player Fuii with 29 straight win, high school baseball player Kiyomiya with 111 home runs, sprinter Kiryu with 9.98 second in 100m competition, etc.

When I hear about their constant endeavor to achieve the goal, I feel I have to live up to my own belief.

Younger generation of Dymco, stainless steel belt smaker, employee also made significant progress in their role.

Meanwhile, there have been so many big business scandals last year.

It is regrettable for those business leaders disgracing their names by misconduct.

Let me introduce passage excerpted from “Children learn what they live, by Dorothy Law Nolte, Ph.D.”  I learned that The Crown Prince of Japan has been deeply impressed by the poem.


/ If a child lives with criticism, he learns to condemn.

/ If a child lives with hostility, he learns to fight.

/ If a child lives with ridicule, he learns to be shy.

/ If a child lives with encouragement, he learns to be confident.

/ If a child lives with security, he learns to have faith in himself

 and those about him.

/ If a child lives with friendliness, he learns that the world is a nice place

 in which to live.


These phrases seem to be unrelated to company management at first glance, however, I am confident that they are significant in our business conduct.

May the new year bring you happiness!

These phrases seem to be unrelated to company management at first glance, however, I am confident that they are significant in our business conduct.
May the new year bring you happiness!

                                                                  *****
DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  
Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor 
High tensile Stainless Steel Belts    

Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission
   DYMCO, LTD URL http://www.steelbelt.jp



Friday, December 29, 2017

Stage Lifting Stainless Steel Belt Dec. 29, 2017

Stage Lifting Stainless Steel Belt
Hanging, Lifting, Winding Up and Down
 
Our stainless steel belts are used for lifinting and lowering stages and tables.
Guess a stage is square.  Eash of 4 corners are hung by stainless steel belts like the picture below.
These belts  are wound around pulleys.  They are wound up, then the stage goes up.

Why do customers choose our belts for this function?

◇ Positioning is easy for belt elongation is limited. 

◇ Belts are thin and flat in  all the length.  Belts are wound smooth and wrapped compact around pulleys.
◇ Look at 4 wire ropes lifting up and down one stage.
     They are not wound neat and equal.  So when 4 pulleys rotate one time and wind them up, lifted distance is different in each wire.  This distance is almost equal in stainless steel belts.
◇ No oil, no lubicants in winding stainless steel belts.  Now worry about oil droplets.
◇ The winding diameter can be made smaller than wire ropes.
These advantages help our customers.
4 Stainless Steel Belts are wound up and down and the stage goes up and down. 

Please let us know layout in your inquiry.
  We are very glad to present calculation and suggest belt specifications.
                                                                    *****
DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  
Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor  High tensile Stainless Steel Belts    

Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission
   DYMCO, LTD URL http://www.steelbelt.jp
 

Friday, December 22, 2017

Fine-Patterned Replica Sleeved for Repeated Film Transfer Dec. 22, 2017

Recently, fine pattern processing and micron size pattern processing have been applied to the surface of plastic films.   These patterns result in unique functions in films.  Plastic films with these new useful functions are found in many fields.
These films are made by patterned master rolls.  Master rolls are pressed on films and uniques patterns are made on film surface.
Paterns on master rolls are made mechanichally.  They are so fine that this processing is quite expensive.

When this roll is used in mass production, abrasion is found on the master roll surface due to repeated use.  Then the master roll has to be made again.   It leads to the soaring roll cost.  
For this reason, there is for Film Transferin the film market on the cost effective master proessing.


▲Fine seamless pattern belt
                                  
We, Dymco, found out this cost-effective manufacturing process.

The outline of the process is like this:

1. The Master Roll
The pattern of the master roll is confidential matter for almost all users and quite expensive, in most cases the original master roll is supplied to Dymco from customers.  However, if we are asked, we can make patterns, too.

2.  The Mother Sleeve
Nickel plating (electroforming) is performed on the surface of the master roll.  This outer plated area is 'mother sleeve'.   Thickness of this mother sleeve is 0.1 to 0.3mm.

3.  Separation of the 'Mother Sleeve' from the Master Roll
The electroformed mother sleeve fits perfectly the master roll and those two are completely united. They are separated by Dymco' original separator unit.

4.  The Master Roll
The master roll remains.  It is stored with care until we make mother sleeve again. 

5.  Creation of Replica Sleeve
The separated mother sleeve, its inside is covered patterns made by electroforming.
Then we do electroforming once again in the inner surface with our original unit.
The outer surface is the mother sleeve and its inside is another sleeve, we call 'replica sleeve.'

6.  Separation of the Replics Sleeve from the  Mother Sleeve 
They fit each other.  They are separated by our another original separator.


Surface of this replica sleeve is just like the mother roll surface patterns.
Similarity of the two patterns is "sub μ " level.

7.  Application of Replica Sleeves to Mass Production Facility
The replica sleeve is attached to the main roll in the production facility.  
Then there appears patterns on the main roll.

This attachment on the main roll is possible if we add a little process on the main roll.    

8.  A certain number of replica sleeves are produced and stored.  One replica sleeve comes to the end of life, this replica is replaced by another replica.  This way the master roll is saved from abrasion.

The process to make replica sleeves is quite long and complicated . 
We do have lots of discussions with customers. 

*****
DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  
Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor  High tensile Stainless Steel Belts    

Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission
   DYMCO, LTD URL http://www.steelbelt.jp




Friday, December 15, 2017

Our Stainless Steel Belt and Environmental Policy Dec. 15, 2017


Last week, I watched a documentary program titled” the No-emission Revolution – A new trend rules the Global business-“. It shocked me. No-emission of CO2 is now a very common goal for a company in the world of global business!


Dymco practises our environmental policy at the very daily level. We turn light in the office off during the lunch break. We use Eco-friendly materials for the packaging of our products.

Recently, quite a few customers ask us about safety or chemical components of our stainless steel belts. We check them carefully on each production process.

Additionally, since stainless steel belts are made of metal, our stainless steel belts have a good resistivity to heat, chemicals, corrosion. Therefore, Dymco’s stainless belts are used in conveyors transport certain kinds of substances come out from recycled electric appliances.

No-emission of CO2 is the key to success in the global market.

                                                                 **********

DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  
Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor  High tensile Stainless Steel Belts    

Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission


   DYMCO, LTD URL http://www.steelbelt.jp